China factory Stainless Steel Part Sand-Blasting Painting Gear Automation Machine Manufacturing Titanium with Great quality

Product Description

Product Description

 

15 years experience in cnc machining workshop in HangZhou offering fast cnc prototyping and mass production service

Quotation: According to your drawing(size, material, thickness, processing content, and required technology, etc) . 
Drawing Formats: STEP, STP, GIS, CAD, PDF, DWG, DXF, etc, or samples.
Lead time: In general:15 workdays.
Minimum Order:  1PCS,Comply with customer’s demand. 
Material: Aluminum (6061-T6, 6063, 7075-T6,5052), etc…  
Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc/Copper/Bronze, etc…   
Stainless Steel (302, 303, 304, 316, 420), etc…  
Steel (mild steel, Q235, 20#, 45#), etc…    
Titanium: TA1, TA2/GR2, TA4/GR5, TC4, TC18, etc.  
Alloy, SPCC, iron, etc…     
Plastic (ABS, Delrin, Nylon,PP, PE, PVC,POM,PC, Acrylic), etc…   
Process: CNC Machining, CNC turning, CNC milling, CNC lathe machining, CNC boring, CNC grinding, auto lathe,CNC drilling, bushing, bending, stamping, tapping, Laser cutting,Vacuum Casting, Custom Silicone Molding, etc…  
Surface treatment:   Clear,color anodized, Hard anodized, Powder-coating,Sand-blasting, Painting ,Nickel plating, Chrome plating, Zinc plating, Silver/gold plating, Anodizing, Polishing, Electrophoresis, QPQ(Quench-Polish-Quench), Sandblast,Brushing, Oxide, Silk Print, Laser engraving, Heat treatment, Surface chamfering, Tempering, Knurl, etc…
General Tolerance:  +/-0.01mm ~ +/-0.05mm
Surface roughness:  Ra 0.1~3.2
Testing Equipment: CMM/YVM/Tensile Testing Machine/Hardness Test Machine/Ultrasonic Flaw Detector/Surface Roughness Measuring Instrument/Micrometer/Caliper/Thread Gauge/High Gauge /Trapezoidal thread plug gauge / Hardness Test.
QC System: 100% inspection before shipment.    
Certification: ISO9001:2008, ROHS.    
Production capacity:  500,000pieces per month depending on the complicacy of different products and the quantity. 
Machining Scope: 1). Equipment/Machinery.                             
2). Medical & Technological parts.
3). The Automotive/motorcycle parts.
4). The telecommunication parts.   
5). The power tool parts.  
6). Bicycle parts.  
7). The agricultural parts.   
8). Hardware.  
9).Toys.
Experience:  15 years of CNC machining products experience.    
Packaging:  Standard: pearl cotton and bubble bag, carton box and seal, Prevent damage.    
For large and big quantity: pallet or as per customers’ requirement.  
Term of Payment:   T/T, Paypal, etc…  
Delivery way: Express(DHL, FedEx, UPS, TNT, EMS), By Sea, By air, or on your requirement .
Our Advantages: 1).24-hours online service & Quickly Quote/Delivery.
2).100% QC quality inspection before delivery, and can provide quality inspection form.
3).16+ years of experience in the CNC machining area and have a senior design team to offer perfect modification suggestions. 
Note: All parts are not in stock, custom made according to customer’s drawings or samples!
If you have any parts to be made, please feel free to send your kind drawings  . 

 

 

Category


Production Process
1.According to the requirements of the customer’s order, we’ll hold a meeting for discussion and arrangement

2.Program the ordered product

3.Purchase the materials according to the processing size in the program

4.Debugging the equipment and then machining the materials

5.Some products need to be processed by CNC turning

6.Some products need to be processed by CNC machining

7.The finished product will be inspected for the first time

8.Qualified products will be finished the Surface treatment according to the order

9.After all processing requirements of the product are completed, we will conduct the final quality inspection

10.Assemble qualified products

11.All qualified products will be packaged, and the packaging should be shock-proof, pressure-proof and scratch-proof

12.The packaged products will be delivered according to the customer’s order requirements

Company Profile

  Shen Zhen New Source Mold Industrial Limited, Located in Xihu (West Lake) Dis. District HangZhou China. We also called Shen Zhen Xin Yuan Mold Industrial Limited. The company covers an area of 2000 square CZPT and has nearly 100 experienced employees.

  We have more than 40 sets of advanced processing equipment including 3-axis,4-axis, 5-axis CNC, and gantry CNC. milling machine, lathe, drilling machine, sand blasting machine, and other advanced processing equipment.

  Xin Yuan Mold is committed to being an ideal partner for CZPT customers to help them to turn their designs into great products, involving from the early rapid prototyping stage to small-lot production and then to final mass production.

  Xin Yuan Rapid Prototype has 1 rapid prototyping services factory and other joint venture specializing in sheet metal prototyping and sheet metal fabrication located in HangZhou city, China.Xin Yuan Rapid Prototype China is providing CZPT customers with a broad range of subtractive or additive rapid prototyping services such as CNC machining, sheet metal prototyping, custom sheet metal fabrication, stereolithography or SLA 3D Printing, vacuum casting, surface treatment, extrusion prototyping, silk screen, pad printing, rapid tooling, and rapid plastic injection molding, etc.

  The main material includes Aluminum, Magnesium, Zinc alloy copper stainless steel, POM, PEEK, And other metal and plastic materials. The machining accuracy can achieve 0.01mm, Xin Yuan Mold has three-dimensional coordinate testing instruments,2.5-dimensional testing instruments, an altimeter high-power magnifying glass micrometer height gauge, Roughness tester, and other high-precision testing instruments, We guarantee that 100% products will be inspected before shipment.

  At the same time, Xin Yuan Mold is a professional manufacturer of injection mold making, injection molding, secondary operations, and mechanical assembly.We are dedicated to serving our customers in a wide range of industries including Automotive, Electronic Appliances, Mobile Communication, Medical Devices, and Toys with high-quality products, competitive pricing, and quick on-time delivery.

  With rich and CZPT experience, vast capabilities, and advanced equipment, Xin Yuan Mold provides high-quality, proven solutions for all your rapid prototyping, low-volume, and mass-production needs.

  If you want to learn more about Xin Yuan Mold China, please do not hesitate to contact us for more information about our rapid prototyping services capabilities. If you are traveling to China, we would warmly welcome you to visit us and meet you in person to hear more about the project you are working on!

Company Strength
1. The gantry milling machine can process the surface with multiple milling cutters at the same time, with high processing accuracy and production efficiency. It is suitable for processing the plane and inclined plane of large workpieces in batch and mass production. The CNC gantry numerical control machine can also process space-curved surfaces and some special parts.

2. Five-axis machining: Using CNC to move cutting equipment or different parts on 5 different axes simultaneously by rotating a table or cutting tool, avoiding collisions with fixed equipment parts and providing space for the production of very complex parts

3. CNC turning center, is a kind of high-precision, high-efficiency automatic machine. Can be processed in a straight cylinder, oblique cylinder, arc, and various threads. More suitable for mass production of complex parts.

4. mobile CNC automatic: lathe machine is a lathe milling integration and has an automatic feeding machine, mainly used for the processing of small parts of the bar, high processing precision, processing speed, very suitable for the diameter of the round bar within 38mm mass processing

5. Aluminum CNC Machining Center: is a full-function CNC machining machine tool,  through three-dimensional data programming, directly processed out of the required products, processed parts can be sprayed, electroplating, screen printing, coating surface treatment, can be assembled, better reflect the design function of the product

6. CNC machining centers can also be divided into 3-axis, 4-axis and5- axis machining centers. The 3-axis CNC machining center provides 3-axis linkage control, enabling tools to handle complex surfaces. The 5-axis machining center is on the basis of a 3-axis, there are 2 rotating axes, can be processed more complex structures, Suitable for plastics such as ABS, PC, PP, PE, POM, PA, PMMA, EPS, etc. Metal: Steel, aluminum alloy, zinc alloy, copper, etc.

7. Laser Cutting Machine: Metal laser cutting machine: laser cutting carbon steel, silicon steel sheet, stainless steel plate, aluminum alloy profiles, aluminum alloy, galvanized steel, hot rolled plate, galvanized steel, copper, and other metal composite materials, can be completed rapidly laser cutting. Because of high coordination ability, faster laser cutting speed, high-efficiency laser cutting, short commodity cycle time, sheet metal laser cutting machine is widely used

8. The 3D printing machine: The printer reads the cross sections in the file, prints them out layer by layer using liquid, powder,  or sheet material, and then glues the layers together in various ways to create a CZPT object. The technology is characterized by the fact that it can be made in almost any shape, it is very fast and low costQuality

Control System
Xin Yuan Mold has three-dimensional coordinate testing instruments,2.5-dimensional testing instruments, an altimeter high-power magnifying glass micrometer height gauge, a Roughness tester, and other high-precision testing instruments, We guarantee that 100% of products will be inspected before shipment.

1. Coordinate Measuring Machine: It can accurately measure the size, Angle, shape, and position of various workpieces, as well as various parameters of threaded parts, and is mostly used for quality inspection and comparison.

2. Video Measurement System: After the workpiece image is taken by the image detection system, the image data is transmitted to the computer, and the measurement software is used to measure various geometric elements and analyze the data. Its advantage is the high accuracy of measurement, measurement data can be directly input into AutoCAD, become a complete engineering drawing.

3. Tensile Testing Machine: is used for a variety of metal and non-metallic materials for instruments and equipment static load, tensile, compression, bending, shearing, tearing, stripping, and other mechanical properties of the mechanical testing machine.

4. Hardness Tests can reflect the mechanical properties of metal materials under different chemical compositions, organizational structures, and heat treatment conditions. Hardness test is widely used to test the properties of metal materials, monitor the correctness of the heat treatment process, and study new materials.

5. Ultrasonic Flaw Detector: It can detect, locate, evaluate, and diagnose various defects in the workpiece without damage, such as cracks, welds, pores, sand holes, inclusions, folding, and so on.

6. Surface Roughness Measuring Instrument: It can be used to detect the roughness of surfaces of different shapes, including plane, outer circle, inner hole, groove, and other difficult-to-measure surfaces.

7. Caliper: It is widely used for accurate measurement of workpiece length, inside and outside diameter, and depth measuring tools.

8. High Gauge: It is used to measure the size of the product, such as some two-dimensional dimensions such as circle, radian, Angle, distance, etc., which is the best tool to ensure the qualified size of the product.

9. Thread Gauge: It is usually used to check whether the size of the thread is correct. Thread size is composed of thread diameter and pitch. Usually in the selection of thread gauge to know the test thread specification.

Certifications

Packaging&Shipping
Packaging:

1. We use soft foam to pack the products, and then put the packaged products into standardized cartons and do a good job of boxing. This can play a scratch-proof, pressure-proof and shock-proof effect on the product.

2. We can also arrange packaging and shipping according to your requirements.

3. To facilitate customs clearance, we will put the product code on the package. However, we will not put the customer’s information on it, such as the logo, etc. We will do a good job of keeping the customer’s information confidential.

Shipping:

There are 4 options as follows:

1. International express: UPS, FedEx, DHL, TNT, Post, etc.

2. Port transportation: all ports. 

3. We deliver according to customer’s requirements.

4. Insurance for the goods according to the contract.

Customer Reviews

Recommended Products

FAQ

1. How can I customize my products?
Kindly please provide the 2D/3D drawings (PDF/DWG/DXF/IGS/STP/SLDPRT/etc)  with details(Surface treatment, material, quantity, and special requirements, etc).

2. How g long i can get the quotation?
We will offer the quotation within 48 hours(Considering the time difference).

3. Are there any other requirements for the order?
OEM&ODM are welcomed.

4. Can I get a sample for testing?
We will offer free or charged samples depending on the products.

5. How long will you produce the parts?
Normally 2 weeks, we will arrange the production schedule depending on the quantity and the delivery.

6. What are your payment terms?
We can accept Western Union or Paypal for small, and for big quantities, T/T is preferred.

7. How about transportation?
By sea or by air and international express service

8. What if the products we received are not good?
Contact us without hesitation, the after-sales service will take responsibility.

 

Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Machinery, Electronics & Computer, etc.
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Clear/Color Anodized, Hard Anodized, etc.
Production Type: Single Production ,Batch Production,Mass Productio
Machining Method: Forging ,Casting,Broaching,Extrusion,etc.
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron, ABS,PC, etc.
Samples:
US$ 150/Piece
1 Piece(Min.Order)

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Customization:
Available

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Gear

How to Compare Different Types of Spur Gears

When comparing different types of spur gears, there are several important considerations to take into account. The main considerations include the following: Common applications, Pitch diameter, and Addendum circle. Here we will look at each of these factors in more detail. This article will help you understand what each type of spur gear can do for you. Whether you’re looking to power an electric motor or a construction machine, the right gear for the job will make the job easier and save you money in the long run.

Common applications

Among its many applications, a spur gear is widely used in airplanes, trains, and bicycles. It is also used in ball mills and crushers. Its high speed-low torque capabilities make it ideal for a variety of applications, including industrial machines. The following are some of the common uses for spur gears. Listed below are some of the most common types. While spur gears are generally quiet, they do have their limitations.
A spur gear transmission can be external or auxiliary. These units are supported by front and rear casings. They transmit drive to the accessory units, which in turn move the machine. The drive speed is typically between 5000 and 6000 rpm or 20,000 rpm for centrifugal breathers. For this reason, spur gears are typically used in large machinery. To learn more about spur gears, watch the following video.
The pitch diameter and diametral pitch of spur gears are important parameters. A diametral pitch, or ratio of teeth to pitch diameter, is important in determining the center distance between two spur gears. The center distance between two spur gears is calculated by adding the radius of each pitch circle. The addendum, or tooth profile, is the height by which a tooth projects above the pitch circle. Besides pitch, the center distance between two spur gears is measured in terms of the distance between their centers.
Another important feature of a spur gear is its low speed capability. It can produce great power even at low speeds. However, if noise control is not a priority, a helical gear is preferable. Helical gears, on the other hand, have teeth arranged in the opposite direction of the axis, making them quieter. However, when considering the noise level, a helical gear will work better in low-speed situations.

Construction

The construction of spur gear begins with the cutting of the gear blank. The gear blank is made of a pie-shaped billet and can vary in size, shape, and weight. The cutting process requires the use of dies to create the correct gear geometry. The gear blank is then fed slowly into the screw machine until it has the desired shape and size. A steel gear blank, called a spur gear billet, is used in the manufacturing process.
A spur gear consists of two parts: a centre bore and a pilot hole. The addendum is the circle that runs along the outermost points of a spur gear’s teeth. The root diameter is the diameter at the base of the tooth space. The plane tangent to the pitch surface is called the pressure angle. The total diameter of a spur gear is equal to the addendum plus the dedendum.
The pitch circle is a circle formed by a series of teeth and a diametrical division of each tooth. The pitch circle defines the distance between two meshed gears. The center distance is the distance between the gears. The pitch circle diameter is a crucial factor in determining center distances between two mating spur gears. The center distance is calculated by adding the radius of each gear’s pitch circle. The dedendum is the height of a tooth above the pitch circle.
Other considerations in the design process include the material used for construction, surface treatments, and number of teeth. In some cases, a standard off-the-shelf gear is the most appropriate choice. It will meet your application needs and be a cheaper alternative. The gear will not last for long if it is not lubricated properly. There are a number of different ways to lubricate a spur gear, including hydrodynamic journal bearings and self-contained gears.
Gear

Addendum circle

The pitch diameter and addendum circle are two important dimensions of a spur gear. These diameters are the overall diameter of the gear and the pitch circle is the circle centered around the root of the gear’s tooth spaces. The addendum factor is a function of the pitch circle and the addendum value, which is the radial distance between the top of the gear tooth and the pitch circle of the mating gear.
The pitch surface is the right-hand side of the pitch circle, while the root circle defines the space between the two gear tooth sides. The dedendum is the distance between the top of the gear tooth and the pitch circle, and the pitch diameter and addendum circle are the two radial distances between these two circles. The difference between the pitch surface and the addendum circle is known as the clearance.
The number of teeth in the spur gear must not be less than 16 when the pressure angle is twenty degrees. However, a gear with 16 teeth can still be used if its strength and contact ratio are within design limits. In addition, undercutting can be prevented by profile shifting and addendum modification. However, it is also possible to reduce the addendum length through the use of a positive correction. However, it is important to note that undercutting can happen in spur gears with a negative addendum circle.
Another important aspect of a spur gear is its meshing. Because of this, a standard spur gear will have a meshing reference circle called a Pitch Circle. The center distance, on the other hand, is the distance between the center shafts of the two gears. It is important to understand the basic terminology involved with the gear system before beginning a calculation. Despite this, it is essential to remember that it is possible to make a spur gear mesh using the same reference circle.

Pitch diameter

To determine the pitch diameter of a spur gear, the type of drive, the type of driver, and the type of driven machine should be specified. The proposed diametral pitch value is also defined. The smaller the pitch diameter, the less contact stress on the pinion and the longer the service life. Spur gears are made using simpler processes than other types of gears. The pitch diameter of a spur gear is important because it determines its pressure angle, the working depth, and the whole depth.
The ratio of the pitch diameter and the number of teeth is called the DIAMETRAL PITCH. The teeth are measured in the axial plane. The FILLET RADIUS is the curve that forms at the base of the gear tooth. The FULL DEPTH TEETH are the ones with the working depth equal to 2.000 divided by the normal diametral pitch. The hub diameter is the outside diameter of the hub. The hub projection is the distance the hub extends beyond the gear face.
A metric spur gear is typically specified with a Diametral Pitch. This is the number of teeth per inch of the pitch circle diameter. It is generally measured in inverse inches. The normal plane intersects the tooth surface at the point where the pitch is specified. In a helical gear, this line is perpendicular to the pitch cylinder. In addition, the pitch cylinder is normally normal to the helix on the outside.
The pitch diameter of a spur gear is typically specified in millimeters or inches. A keyway is a machined groove on the shaft that fits the key into the shaft’s keyway. In the normal plane, the pitch is specified in inches. Involute pitch, or diametral pitch, is the ratio of teeth per inch of diameter. While this may seem complicated, it’s an important measurement to understand the pitch of a spur gear.
gear

Material

The main advantage of a spur gear is its ability to reduce the bending stress at the tooth no matter the load. A typical spur gear has a face width of 20 mm and will fail when subjected to 3000 N. This is far more than the yield strength of the material. Here is a look at the material properties of a spur gear. Its strength depends on its material properties. To find out what spur gear material best suits your machine, follow the following steps.
The most common material used for spur gears is steel. There are different kinds of steel, including ductile iron and stainless steel. S45C steel is the most common steel and has a 0.45% carbon content. This type of steel is easily obtainable and is used for the production of helical, spur, and worm gears. Its corrosion resistance makes it a popular material for spur gears. Here are some advantages and disadvantages of steel.
A spur gear is made of metal, plastic, or a combination of these materials. The main advantage of metal spur gears is their strength to weight ratio. It is about one third lighter than steel and resists corrosion. While aluminum is more expensive than steel and stainless steel, it is also easier to machine. Its design makes it easy to customize for the application. Its versatility allows it to be used in virtually every application. So, if you have a specific need, you can easily find a spur gear that fits your needs.
The design of a spur gear greatly influences its performance. Therefore, it is vital to choose the right material and measure the exact dimensions. Apart from being important for performance, dimensional measurements are also important for quality and reliability. Hence, it is essential for professionals in the industry to be familiar with the terms used to describe the materials and parts of a gear. In addition to these, it is essential to have a good understanding of the material and the dimensional measurements of a gear to ensure that production and purchase orders are accurate.

China factory Stainless Steel Part Sand-Blasting Painting Gear Automation Machine Manufacturing Titanium with Great qualityChina factory Stainless Steel Part Sand-Blasting Painting Gear Automation Machine Manufacturing Titanium with Great quality
editor by CX 2023-06-01

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